Watlow Series 965 User Manual

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Series 965
User's Manual
0600-0003-0000 Rev. C
July 1998
Supersedes: 0600-0003-0000 Rev. B
$10.00
Made in the U.S.A.
Printed on Recycled Paper
Watlow Controls, 1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
Watlow Controls
1/16 DIN
Microprocessor-Based
Auto-tuning Control
Registered Company
Winona, Minnesota USA
ISO 9001
96
TOTAL
3 Year Warranty
CUSTOMER
SATISFACTION
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Summary of Contents

Page 1 - Series 965

Series 965User's Manual0600-0003-0000 Rev. CJuly 1998Supersedes: 0600-0003-0000 Rev. B$10.00Made in the U.S.A.Printed on Recycled PaperWatlow Con

Page 2 - About This Manual

Install and Wire, Chapter 210 WATLOW Series 965 User's ManualSwitched DC OutputModel # 965A - 3 C - 00 .Output 1 WiringFigur

Page 3 - Contents

Install and Wire, Chapter 211WATLOW Series 965 User's ManualOutput 2 WiringSolid-state Relay Without Contact Suppression, 0.5 AmpModel # 965A - 3

Page 4 - Chapter 1

Install and Wire, Chapter 212 WATLOW Series 965 User's ManualWiring ExampleÓWARNING:All wiring and fusing must conform to the National Ele

Page 5 - Chapter 2

Keys & Displays, Chapter 3 WATLOW Series 965 User's Manual13Figure 20 -Series 965 Keysand DisplaysChapter 3How to Use the Keys and DisplaysAf

Page 6 - Installation

Setup, Chapter 414WATLOW Series 965 User's ManualSetupFigure 21 -DIP Switch Locationand OrientationControl Chassis -Bottom ViewInput TypesThermoc

Page 7 - Power Wiring

WATLOW Series 965 User's Manual15Setup, Chapter 4LOCInC _ FrLrHOt 1HSCOt2LAtSILrtd( )( )( )( )( )( )( )( )( )( )(

Page 8 - Input Wiring

Setup, Chapter 416WATLOW Series 965 User's ManualSetupSetup ParametersWhen you are at the top of the menu, the Series 965 displays the user level

Page 9

WATLOW Series 965 User's Manual17Setup, Chapter 4SetupRange High: Selects the high limit of the operating range. Also used to set thehigh end o

Page 10 - Output 1 Wiring

Setup, Chapter 418WATLOW Series 965 User's ManualSetupTable 1 -Input Ranges.P LdSPParameter Value Range Factory Default Appears If:LOC 0 - 4 0In

Page 11 - Output 2 Wiring

WATLOW Series 965 User's Manual19Setup, Chapter 4OperationM75Pb1rE1/It1rA1/dE1Ct1ALOAHICALAUt( )( )( )( )( )( )( )( )Pb2(

Page 12 - ÓWARNING:

WATLOW Series 965 User's Manual2Starting OutHow to Use the ManualAbout This ManualHow to Use this ManualWe have designed this user's manual

Page 13 - Chapter 3

Setup, Chapter 420WATLOW Series 965 User's ManualAlarm Low: Represents the low process alarm or low deviation alarm. Thisparameter will not app

Page 14 - How To Set Up The Series 965

Tuning and Operating, Chapter 5WATLOW Series 965 User's Manual21Chapter 5How to Tune and OperateAuto-tuning (Heat and/or Cool)The Series 965 can

Page 15 - Entering the Setup Menu

Tuning and Operating, Chapter 5WATLOW Series 965 User's Manual22TuningTo start auto-tuning:1. Press the MODE key until the AUt prompt appears in

Page 16 - Setup Parameters

Tuning and Operating, Chapter 5WATLOW Series 965 User's Manual23Tuning/Operationto minimize wear on the mechanical components. Experiment until

Page 17 - Setup, Chapter 4

Tuning and Operating, Chapter 5WATLOW Series 965 User's Manual24Auto/Man-AlarmsNOTE:When the alarmoutput is de-energized, the NOcontact is open i

Page 18 - Setup Menu

Tuning and Operating, Chapter 5WATLOW Series 965 User's Manual25Error CodesAlarm Silencing is available with the deviation alarm. When SIL is se

Page 19 - Auto-tune

Tuning and Operating, Chapter 5WATLOW Series 965 User's Manual26Error CodesError Code Actions• Er 2, Er 6, Er 7 result in these conditions:• If o

Page 20

27WATLOW Series 965 User's ManualAppendixAppendix 1Noise and Installation GuidelinesFor wiring guidelines, refer to the IEEE Standard No. 518-198

Page 21 - How to Tune and Operate

Appendix28WATLOW Series 965 User's Manual• Use twisted pair wire any time control circuit signals must travel over two feet,or when you bundle th

Page 22 - Manual Tuning

WATLOW Series 965 User's Manual29AppendixCalibrationFigure 27 -Entering theCalibration Menu.NOTE:While in the Calibra-tion Menu, thecontrol outpu

Page 23 - Tuning/Operation

Starting Out3WATLOW Series 965 User's ManualHow to Use the ManualContentsPage ItemChapter 14 Starting Out With The Watlow Series 9654 General Des

Page 24 - Auto/Man-Alarms

30 WATLOW Series 965 User's Manual AppendixCalibrationFigure 28 -CalibrationParametersçBefore attempting to calibrate,make sure you have the prop

Page 25 - Error Codes

WATLOW Series 965 User's Manual31AppendixT/C CalibrationNOTE:Before calibrationon an installedcontrol, make sureall data andparameters aredocumen

Page 26

32 WATLOW Series 965 User's Manual AppendixProcess Input0-5 Volt Input Field Calibration ProcedureEquipment Required:• Precision DC voltage sourc

Page 27 - Appendix 1

WATLOW Series 965 User's Manual33Appendix4-20mA Output Field Calibration ProcedureEquipment Required:• 300Ω, 1/2 watt 10% resistor.• 4 - 1/2 digi

Page 28 - Wiring Guide

34 WATLOW Series 965 User's Manual AppendixGlossary, A-PThis glossary includes general thermal system control terms.Alarm: A condition, generated

Page 29 - Calibration

WATLOW Series 965 User's Manual35AppendixGlossary, D-PGlossary, P-ZPD control: Proportioning control with rate action.PI control: Proportioning

Page 30

36 WATLOW Series 965 User's ManualIndexIndexIndexAAlarms 24Wiring 11Appendix 27A/M key 13Automatic Operation 13, 23Auto-tuning 21BBumpless

Page 31 - T/C Calibration

37WATLOW Series 965 User's ManualIndexIndexWarrantyWarrantyThe Watlow Series 965 is warranted to be free of defects in material andworkmanship fo

Page 32 - Process Input

38 WATLOW Series 965 User's Manual AppendixSpecifications—(1460)Control Mode• Microprocessor-based, user selectable control modes• Single input,

Page 33 - 4-20mA Output

WATLOW Series 965 User's Manual39AppendixOutput 1C = Switched dc output, non-isolatedD = Electromechanical relay, Form C, 5A, without contact sup

Page 34 - Glossary, A-P

Starting Out4 Getting Started, Chapter 1WATLOW Series 965 User's ManualStarting OutGeneral DescriptionWelcome to the Watlow Series 965, a 1/16 DI

Page 35 - Glossary, P-Z

40WATLOW Series 965 User's Manual AppendixConformityPut Declaration of Conformity on this page.

Page 36

A/M Key: Press once to clear latchedalarms and toggles between Auto andManual. If pressed within 5 seconds itchanges from Auto to Manual or vice ve

Page 37 - Warranty

75Pb1rE1/It1rA1/dE1Ct1ALOAHICALAUt( )( )( )( )( )( )( )( )Pb2( )rE2/It2rA2/dE2Ct2( )( )( )Proportional band 1Reset

Page 38 - Specifications

2WATLOW Series 985 User's Manual AppendixWatlow Series 965 User's ManualWatlow Controls, 1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-

Page 39 - 9 6 5 A - 3 _ _ _ - 0 0 _ _

Install and Wire, Chapter 25WATLOW Series 965 User's ManualInstallationChapter 2Install and Wire the Series 965Figure 2 -Series 965Multiple Panel

Page 40 - Conformity

Install and Wire, Chapter 26WATLOW Series 965 User's ManualInstallationNOTE:To guarantee aproper NEMA 4Xseal, make surethe gasketbetween the pane

Page 41 - Series 965 Quick Reference

Install and Wire, Chapter 27WATLOW Series 965 User's ManualPower WiringÓWARNING:To avoid potentialelectric shock, useNational ElectricCode (NEC)

Page 42

Install and Wire, Chapter 28 WATLOW Series 965 User's ManualInput WiringDIP SwitchOrientation0-5VÎ (dc) Process InputFigure 9 -0-5VÎ (dc)

Page 43

Install and Wire, Chapter 29WATLOW Series 965 User's ManualRTD, 2- or 3-wireInput WiringDIP SwitchOrientation4 - 20mA Process InputDIP SwitchOrie

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